Milling Catalogue Stellram USA

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® Cutting Tool Systems

  Cutting Tool Systems® ® Cutting Tool SystemsContents APPLICATION SURVEY INDEX . .14 5140 VM 04 SERIES 5140 VM 06 SERIES .

STAR GUIDE

  .14 5140 VM 04 SERIES 5140 VM 06 SERIES . .34 7690 VM 08 SERIES 7690 VT 16 SERIES .

MOUNTING/ADJUSTMENTS

  .120 7200 VM 11_N SERIES DISC CUTTERS CONTOUR MILLING CUTTER INTRODUCTION . 231Cutting Tool Systems® 204PROFILING & POCKETINGCUTTER INTRODUCTION .

MACHINABILITY BY MATERIALS (ALUMINIUM)

  2365400 VM 08 SERIES . 2345400 VM 06 SERIES EXPANDED CUTTING CONDITIONS .

1 ODET 04_

ODEW 04_ -4A

  39 Cutting Tool Systems ® a p1tan x E Star Guide Key to Recommended Tools P M K S H M P NMaterial Designations High Temp. 1st ChoiceIntroducing the Stellram Star Guide which will enable you to select your inserts in 3 easy steps.

1 Lm =

  Unalloyed SteelP Alloyed Steel Stainless Steel M PH Stainless Cast IronsK Aluminium & AlloysN High Temperature Alloys S Hard Materials (52-56 HRC) H Star Guide Key to Recommended ToolsMaterial Designations Cast Irons P Unalloyed Steels M Stainless Steels K S High Temp. Alloys P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials ® Cutting Tool SystemsMilling Cutters End Mills / Face MillsAll Stellram milling cutters feature P-20 tool steel bodies.

HIGH FEED CUTTERS 7792 VXD

VT SERIES CHAMFER CUTTERS 7745 VT11

  Alloys Hard Steels (52-56 HRC) Vc (m/min) hm (mm) ap (mm) MP_04 Recommended Cutting ConditionsInserts for 5140 VM 04 ap NMaterial Designations High Temp. Vc hm (m/min) hm (mm) ap (mm) Vc (m/min) ® Cutting Tool SystemsRouting / Pocketing Cutter 5140 VM 06 d 15140 VM 06 Weldon Shank Dimensions (mm) Spares No.

MP91M 6,35 6,35 2,38

  hm ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) ap (mm) hm (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Material ® Cutting Tool SystemsRouting / Pocketing Cutter 5140 VM 08 d 15140 VM 08 Weldon Shank Dimensions (mm) Spares max.

MPEX 06_ -701 MPEX 08_ -701 MPFW 06_ MPHT 06_ MPHT 08_ MPHW 06_ MPMT 06_ -43 MPFW 08_

  6,35 6,35 2,38 Facet 0,07 Vc Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) (m/min) Roughing Semi-Finishing Finishing Speed Feed D. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P 017649 MPFW 06 02PPTR GH1 b.

ADET 09_ -441 ADET 09_ -44 ADET 09_ -42 ADKT 09_ -43

  (mm) (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,14 - 0,24 4,5 - 8,0 220 - 260 0,12 - 0,26 2,0 - 4,5 220 - 300 0,08 - 0,15 0,2 - 2,0 70 - 110 0,12 - 0,20 4,5 - 8,0 100 - 150 0,10 - 0,18 2,0 - 4,5 100 - 195 0,08 - 0,15 0,2 - 2,0 Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P 029326 ADHT12T3PDER-46SP6564 Roughing Semi-Finishing Finishing Speed Feed D.

ADHT 12_ -46

ADKT 12_ -45

  AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P 029326 ADHT12T3PDER-46SP6564 Roughing Semi-Finishing Finishing Speed Feed D. Alloys Hard Steels(52-56 HRC) 180 - 220 0,14 - 0,24 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0 220 - 300 0,15 - 0,45 0,2 - 3,0 70 - 110 0,12 - 0,20 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0 100 - 195 0,15 - 0,40 0,2 - 3,0 (mm) ap (mm) hm (m/min) Vc ap Depth of Cut (a p ) (mm) hm (m/min) Vc (mm) ap (mm) hm (m/min) Vc Material Roughing Semi-Finishing Finishing Speed Feed D.

AOHW 09_ -J AOHW 09_ -J

MP91M 6,9 9,2 3,18 0,4 0,04

MP91M 6,9 9,2 3,18 0,8 0,04

  teeth EDP# EDP# 017983 7690VAZ 35 WA040R070 40 125 70 - 40 33 4 015262 D4010T 015240 T15 7690 VAZ 35 Weldon Shank 7690 VAZ 35 Shell Mill Fixation021717 7690VAZ 35 -A063R060 63 60 - - 27 33 6 015262 D4010T 015240 T15 0217187690VAZ 35 -A080R060 80 60 - - Cutting Tool Systems® (mm) (mm) Vc (m/min) hm (mm) ap Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P ap hm d lr s Roughing Semi-Finishing Finishing Speed Feed D.

F2004T 018487 T6

  ofEDP # Part Number D L l2 d1 a p max.teeth EDP# EDP# 021721 7690VM 04 WA008R 8 55 15 4 10 1 015059 021722 7690VM 04 WA010R 10 60 20 ap (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm) (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. EDP# EDP# D L l 2 d 1 a p teeth021724 7690VM 06 WA016R 015060 16 75 27 16 5,5 2 F2004T 018488 T7 L I 2 90°D Weldon Shank7690 VM 06 Technical Advice Milling Cutter Order Example: 7690VM06WA016RMilling Insert Order Example: MPFW0602PPTR SFZFor complete cutting conditions refer to page: 288a p Depth of Cut (a p ) ap (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm) (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp.

MPEX 08_ -701 MPFW 08_ MPHT 08_ MPHT 08_ -42 MPMW 08_

  (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm ap ap (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Diameter D OutsideDiameter Da Lm = Maximum l r135° d s SP6564 12,7 4,0 4,76 0,8 0,04017304 ODMW 04 0408SN ODET 04_ -441 ODMT 04_ -41 ODMT 04_ -41 ODMW 04_ -SN ODET 04_ -44 Star Guide Key to Recommended ToolsP M K S H M P Unalloyed SteelsAlloyed Steels Stainless SteelsPH Stainless Cast IronsAluminium & Alloys High Temp.

MP91M 16,0 6,0 5,55 1,2 0,17

  = maximum depth = 10 mm) Lm =a p1tan x E hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D. Material Vc (m/min) hm (mm) ap ® Cutting Tool SystemsMilling Cutter 7745 VS 09 d 17745 VS 09 Weldon Shank Dimensions (mm) Spares No.

SCMT 09_ SCMT 09_ -41 SCMW 09_

  AlloysHard Materials ap (mm) 180 - 220 0,20 - 0,60 3,5 - 7,0 220 - 260 0,20 - 0,45 1,0 - 3,5 220 - 300 0,15 - 0,28 0,2 - 1,0 70 - 110 0,20 - 0,45 3,5 - 7,0 100 - 150 0,20 - 0,40 1,0 - 3,5 100 - 195 0,15 - 0,28 0,2 - 1,0120 - 140 0,20 - 0,35 3,5 - 7,0 140 - 180 0,15 - 0,30 1,0 - 3,5 180 - 230 0,15 - 0,28 0,2 - 1,0 Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) SC_12 Recommended Cutting ConditionsN Material Designations Cast IronsAluminium & Alloys hm Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P 015226 SCMT 12 M512EN-41X500 12,7 12,7 5,0 1,2 0,05 024108 SCMT 12 M512EN-41PFZ (mm) (m/min) 027732 SCMT 12 M512EN-41SP6564 (mm) 12,7 12,7 5,0 1,2 0,05 Roughing Semi-Finishing Finishing Speed Feed D.

SDCT 09_ SDCW 09_ SDET 09_ SDHT 09_ -421 SDHW 09_ SDKT 09_ -45 SDMT 09_ -41

SFZ 9,52 9,52 3,97 Facet 0,15017717 SDCW 09 T3AETN SF30 9,52 9,52 3,97 Facet 0,15027118 SDCW 09 T3AETN X44 9,52 9,52 3,97 Facet 0,15017726 SDEX 09 T3AEEN-701 PFZ 9,52 9,52 3,97 Facet 0,03 015148 SDEX 09 T3AEFN-701 GH1 9,52 9,52 3,97 Facet 0,02015229 SDEX 09 T3AEFN-701 SFZ 9,52 9,52 3,97 Facet 0,02 017320 SDHT 09 T3AEEN-421 MP91M 9,52 9,52 3,97 Facet 0,03 017242 SDCT 09 T3AEFNGH1 9,52 9,52 3,97 Facet 0,02 025842 SDCT 09 T3AEENSP4036 9,52 9,52 3,97 Facet 0,04 SFZ 9,52 9,52 3,97 Facet 0,02018204 SDCW 09 T3AETN CN35 9,52 9,52 3,97 Facet 0,12017716 SDCW 09 T3AETN X500 9,52 9,52 3,97 Facet 0,10027741 SDHW 09 T3AETN

MP91M 9,52 9,52 3,97 0,8 0,03

SDEX 09_ -701

  Material SDMW 09_017715 SDCW 09 T3AEFN Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P Cast IronsAluminium & Alloys High Temp. AlloysHard Materials Material Designations hm = average chip thickness ® Cutting Tool SystemsMilling Cutter 7745 VSE 12 d 17745 VSE 12 Shell Mill Fixation Dimensions (mm) Spares Plunge No.

TCMW 16_ TCMT 16_ TCEW 16_

  017745 TCMT 16 T308T SF30 9,52 16,5 3,97 0,8 0,15 017746 TCMT 16 T308T X44 9,52 16,5 3,97 0,8 0,15 025801 TCMT 16 T308T SFZ 9,52 16,5 3,97 0,8 0,15 023393 TCMW 16 T308E GH1 9,52 16,5 3,97 0,8 0,15 Application & Material Dimensions (mm)Roughing Semi-Finishing Finishing EDP # Part Number Graded l s r hmmin 023382 TCEW 16 T304FGH1 9,52 16,5 3,97 0,4 0,02 hm = average chip thickness ® Cutting Tool SystemsSpot Drill Cutter 7745 VT 16 d 17745 VT 16 Weldon Shank Dimensions (mm) Sparesmax. d ls 60° r Application & Material Dimensions (mm)Roughing Semi-Finishing Finishing EDP # Part Number Graded l s r hmmin 023395 TCMX 16 T308E-ZRSFZ 9,52 16,5 3,97 0,8 0,05hm = average chip thickness Material (m/min) Vc (m/min) hm (mm) ap (mm) Vc ® Cutting Tool SystemsChamfering Cutter 7760 VT 11 d 17760 VT 11 Weldon Shank Dimensions (mm) Spares No.

SDET 09_ SDMW 09_ SDMT 09_ -41

  (mm) Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap hm = average chip thickness Vc (m/min) hm (mm) ap (mm) 180 - 220 0,15 - 0,25 4,0 - 8,0 220 - 260 0,10 - 0,22 1,0 - 4,0 - - - 70 - 110 0,15 - 0,22 4,0 - 8,0 100 - 150 0,10 - 0,20 1,0 - 4,0 - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) SD_09 Recommended Cutting ConditionsCutting Tool Systems® Roughing Semi-Finishing Finishing Speed Feed D.

SDMW 12_ SDMT 12_ -41

MP91M 12,7 12,7 4,76 1,2 0,15

  ap hm (mm) ap (mm) Vc (m/min) hm (mm) Vc (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,15 - 0,30 5,0 - 10,0 220 - 260 0,12 - 0,24 1,5 - 5,0 - - - 70 - 110 0,15 - 0,25 5,0 - 10,0 100 - 150 0,10 - 0,22 1,5 - 5,0 - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P d lr s Application & Material Dimensions (mm)Roughing Semi-Finishing Finishing EDP # Part Number Graded l s r hmmin 12,7 12,7 4,76 1,2 0,05 Roughing Semi-Finishing Finishing Speed Feed D.

XDLT 029638 XDLT120508ER-D721 GH2 12,7 12,7 5,56 0,8

  7792VXDRound Insert Tools Cutting forces predominantly axial Tangential forces act around the radius Relationship between cutting edge and work piece Leads to vibration and damage of the cutting edge The 7792VXD machines with a constant volume of chip throughout all aspects of producing cavities and produces a side wall that is close to profile. Scallop HeightStepover WorkpieceInsert The maximum radial engagement isThe cutting edge should not be in contact directly in relation to insert cuttingwith the material face after machining to edge length.maintain the cutting edge quality.a (Maximum)e For insert type: XD…09 the a , e max is 6mm.

26.75 Flat

  Available in∅ 100 – 200 mm, the bodies of the 8010 V milling cutters have the samecharacteristics as the bodies of the 8000 V and 8100 V but the distributionof the teeth is regular. 8000 V 8010 V 8100 V Cutting Tool Systems® 8 160 166 6 022646 7065 2,29 021973 8010V125RBODY 125 131 63 40 8_0 VCutter Bodies 022646 7065 3,04 021974 8010V160RBODY 63 68 40 10 022646 7065 5,43 021975 8010V200RBODY 200 206 63 60 12 022646 7065 8,77 8010 V Equal Pitch022042 8100V125RBODY 125 131 32 100 106 Cutter Body 63 1 Cutting Tool Systems® *The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

SDCT 09_ SDCW 09_ SDET 09_ SDEX 09_ -701 SDHT 09_ -421 SDHW 09_ SDKT 09_ -45 SDMT 09_ -41

  AlloysHard Materials Material Designations (mm) (m/min) Star Guide Key to Recommended ToolsP M K S H M P Roughing Semi-Finishing Finishing Speed Feed D. Unalloyed SteelsAlloyed Steels Stainless SteelsPH Stainless 027742 SDMW 09 T308TNSP6564 9,52 9,52 3,97 0,8 0,15 023363 SDMW 09 T308TNPFZ 9,52 9,52 3,97 0,8 0,15 015232 SDMW 09 T308TNX500 9,52 9,52 3,97 0,8 0,12 hm = average chip thickness Material Vc Vc (m/min) hm (mm) ap (mm) p 7 8+1 014948 80VSE45R-12 015270 F4011T 015241 T20 Vc Material Roughing Semi-Finishing Finishing Speed Feed D.

81 FS 00 R-12 7065 72.602 70.951 D5013T T20

SPHX 12 M5 12-EN

  ® Cutting Tool SystemsMounting / Adjustments Mounting / Adjusting CartridgesFor the majority of current applications, 8000 V and 8100 V cutters with interchangeable cartridges do not have to be adjusted. Gauge the height of the first mounted cartridge, then set the dial to zero(maximum half a revolution of the clock, so as to avoid the plunger hitting the inserts later on when checking the final axial runout).

INSTRUCTIONS FOR TIGHTENING

  B Mark, as a reference face with a red felt-tipped pen, the insert from the preceding cartridge and introduce it so as to use the same wiper edge. NOTE: By proceeding in this way with the mounting of cartridges, the insert seatsshould all be at a precise height (±0,002 mm); only variations in the insert dimensions will then influence the axial runout of the milling cutter.

81 FS 00 R-12

  Alloys Hard Steels (52-56 HRC) 25 - 35 0,12 - 0,20 180 - 220 0,15 - 0,28 70 - 110 0,14 - 0,25100 - 210 0,12 - 0,25 55 - 70 0,12 - 0,20160 - 300 0,12 - 0,20 275 - 450 0,04 - 0,12 (mm) hm (m/min) Vc Speed Feed 015155 APHT 16 04PDTR-42X500 High Temp. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P 017634 APHT 16 04PDTR-42PFZ 9,52 16,66 4,76 Facet 0,1 027718 APHT 16 04PDTR-42SP6564 9,52 16,66 4,76 Facet 0,1 7200 VA 16_LHalf Side Disc Cutters IMPORTANTFor a given f 10 h r a (effective feed rate per tooth) decreases with the depth of cut a r.

MPEX 11_ -701 MPFW_ MPHT 11_ -42

  Alloys Hard Steels (52-56 HRC) 180 - 220 0,07 - 0,12 70 - 110 0,07 - 0,10120 - 140 0,07 - 0,12 (mm) hm (m/min) Material Unalloyed SteelsAlloyed Steels Speed Feed 6,35 6,35 2,38 Facet 0,07hm = average chip thickness 017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07 017669 MPHW 06 02PPTL X500 High Temp. Alloys Hard Steels (52-56 HRC) 180 - 220 0,07 - 0,12 70 - 110 0,07 - 0,10120 - 140 0,07 - 0,12 (mm) hm (m/min) Vc Material hm = average chip thicknessSpeed Feed 017669 MPHW 06 02PPTLX500 6,35 6,35 2,38 Facet 0,07 017300 MPHW 06 02PPTLMP91M 6,35 6,35 2,38 Facet 0,07 6,35 6,35 2,38 Facet 0,07 027905 MPFW 06 02PPTL SP6564 6,35 6,35 2,38 Facet 0,07 6,35 6,35 2,38 Facet 0,07 Inserts for 7220 VM 06_LN d lr Material Designations High Temp.

9. Re-tighten, but do not lock, screw No. 1

  2 to bring up the cartridge, that is so that the49 wiper edge of the insert touches against the plunger until the hand readszero corresponding to the height of the stacked slip gauges. Repeat operations 3 and 4 on the other ‘upper’ cartridges and take thesame edge of the same insert to continue adjusting them following points 9 and 10, always taking into account the displacement observed at 11.

11. Proceed with final checking and be sure to lock the fixing screw on all the cartridges

  The chosen angle allows, in cutter uses a range of 12mm A-style most cases, at least two teeth to be inserts.engaged in the material continuously allowing a progressive attack on the The 5315VA16 is an extension of thematerial by each cutting stroke, thereby versatile 7690VA16 programme. 16 80 22 30 20 018306 5210VM 04 W016R22 1teeth Inserts EDP # Part NumberD L l 1 l 2 d I Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

MPHW0602PPTR X500

  Feed correcting for profilingEngagement a For complete cutting conditions refer to page: 288 Dimensions (mm) SparesNo. 4,76 4,76 2,38 Facet 0,07 017645 MPFW 04 02PPTRSF30 EDP # Part Number Graded l s r hmmin 014400 MPFW 06 02PPTR SFZ b.

MPFW 04_ MPHW 04_ MPFW 06_ MPHW 06_

6,35 6,35 2,38 Facet 0,07 017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

b. 6,35 6,35 2,38 Facet 0,07

  Alloys Hard Steels (52-56 HRC) 180 - 220 0,10 - 0,16 22,0 - - - - - - 70 - 110 0,08 - 0,12 22,0 - - - - - - (mm) ap (mm) (m/min) hm Vc (mm) ap (m/min) hm Unalloyed SteelsAlloyed Steels Vc (mm) ap (mm) (m/min) hm Vc Material Roughing Semi-Finishing Finishing Speed Feed/Rev. Example: For complete cutting conditions refer to page: 288 Feed correcting for profilingEngagement a e /diam (%) Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

MPFW0803PPTR SFZ

MPFW 06_ MPFW 08_

b. 7,94 7,94 3,18 Facet 0,1 * For ∅ 25, ap max is 32 mm

  (mm) (mm) ap (mm) Vc (m/min) hm (mm) ap Vc Vc (m/min) hm (mm) ap (mm) 180 - 220 0,12 - 0,18 See l1 - - - - - - 70 - 110 0,10 - 0,15 See l1 - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) 180 - 220 0,25 - 0,40 See l1 - - - - - - 70 - 110 0,20 - 0,35 See l1 - - - - - - (mm) ap (mm) (m/min) hm Vc (mm) ap (mm) (m/min) hm Vc (mm) (mm) Inserts for 5210 VS 09N (m/min) hm Vc Material Roughing Semi-Finishing Finishing Speed Feed/Rev.

SOMT15M612SN-B PFZ

  For complete cutting conditions refer to page: 288 Feed correcting for profilingEngagement a e /diam (%) ) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

SOMT 12_ SOMT 15_

12,7 12,7 6,0 1,2 0,15

b. 15,88 15,88 6,0 1,2 0,15

  Star Guide Key to Recommended ToolsP M K S H M P (mm) Material Designations Recommended Cutting ConditionsCutting Tool Systems® Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) 180 - 220 0,30 - 0,50 See l1 180 - 220 0,50 - 0,90 See l1 180 - 220 0,50 - 0,90 See l1 70 - 110 0,25 - 0,45 See l1 70 - 110 0,40 - 0,70 See l1 70 - 110 0,40 - 0,70 See l1 (mm) ap (mm) (m/min) hm Vc (mm) ap (m/min) hm Unalloyed SteelsAlloyed Steels Vc (mm) ap (mm) (m/min) hm Vc Material Roughing ø 50 Roughing ø 80 Roughing ø 100 Speed Feed/Rev.

1 DIN 6987 Fixation

  (mm) ap (mm) hm (m/min) Vc (mm) ap (mm) hm (m/min) Vc Material Roughing Semi-Finishing Finishing Speed Feed/Flute D. (m/min) 5315VA16A050Z4R31 using a 5,0mm radial engagement (a Example: The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

APHT 16_ -46

APHT 16 0416ER-46 SP6564 9,52 16,66 4,76 1,6 0,1

9,52 16,66 4,76 2,0 0,1 027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08 027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08 023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06027721 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06 023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1 023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1023104 023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1 023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,5 0,1 017618 APET 16 0425TR-42 MP91M 015156 APKT 16 04PDER-43 X500 017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1 011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10 010796 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10 012468 APKT 16 0408E-2C SF30 9,52 16,66 4,76 0,8 0,10017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1 013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1 013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,15315 VA 16 Technical Advice Milling Cutter Order Example: 5315VA16-A063Z5R31 Milling Insert Order Example: APFW1604PDER MP91MFor complete cutting conditions refer to page: 288 9,52 16,66 4,76 Facet 0,08 9,52 16,66 4,76 Facet 0,08 Material Designations 9,52 16,66 4,76 Facet 0,1 High Temp. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P Cutting Tool Systems®APET 16_ -42 APEX 16_ -701 APFW 16_ APHT 16_ -42 APHT 16_ APKT_16 -2C APMT_16 -2C Note: For this style of cutter, 2,5 mm corner rad max. APKT 16_ -43 APKT 16_ -45 d lr 85° s 017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04 017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1 018030 APFW 16 04PDTR CN35 9,52 16,66 4,76 Facet 0,1027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1 017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1017629 APFW 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1 017633 APHT 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02017293 APHT 16 04PDTR-42 MP91M 017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1 015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1 027863 APHT 16 0408ER-46 SP6564 9,52 16,66 4,76 0,8 0,1027869 APHT 16 0408ER-46 X500 9,52 16,66 4,76 0,8 0,1 027864 014067 APKT 16 04PDER-43 PFZ 027870 APHT 16 0416ER-46 X500 9,52 16,66 4,76 1,6 0,1 027865 APHT 16 0424ER-46 SP6564 9,52 16,66 4,76 2,4 0,1 027871 APHT 16 0424ER-46 X500 9,52 16,66 4,76 2,4 0,1Application & Material Dimensions (mm) Roughing Semi-Finishing FinishingEDP # Part Number Graded l s r hmmin 017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02 017623APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02 014066APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 017294APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08

APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1

  ofEDP # Part Number D L l 2 d 1 a p Inserts 021666 5500V 08 CR 8 160 20 12 4 1 022149 55.671 018487 5500 V 08 Cylindrical ShankDimensions (mm) Spares No. of = 2 x r EDP # Part NumberD L M d 1 a p Inserts 029128 5500V 08 SR25 8 25 M8 8.5 4 1 022149 55.671 018487 T6 5500 V 08 Modular Head Shanks for the Modular Heads see pages 228 - 229.

RG 08S_

  Alloys Hard Steels (52-56 HRC) (mm) ap (mm) hm Vc (mm) (mm) ap (mm) hm (m/min) Vc ( )2 ( )2 Inserts for 5500 V 08N Application & Material Dimensions (mm)Roughing Semi-Finishing Finishing Average chip thickness: where: f z Insert BottomInsert through hole has a countersink on one side and a counterbore on the other side. CountersinkCounterbore 8,0 - 1,75 4,0 0,02RG Insert Orientation 027794 RG 08S SP1064 EDP # Part Number Graded l s r hmmin d s h m Star Guide Key to Recommended ToolsP M K S H M P Unalloyed SteelsAlloyed Steels Stainless SteelsPH Stainless Cast IronsAluminium & Alloys High Temp.

RG 10S_

  Material Vc (m/min) hm (mm) ap Vc r2 - r - a (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) RG_10 Recommended Cutting ConditionsCutting Tool Systems® e ( )2 Unalloyed SteelsAlloyed Steels = Axial Depth of Cut Stainless SteelsPH Stainless Cast IronsAluminium & Alloys CounterboreInsert Bottom Insert through hole has a countersink on one side and a counterbore on the other side.

RG 12S_

  Material Vc (m/min) hm (mm) ap Vc r2 - r - a (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) RG_12 Recommended Cutting ConditionsCutting Tool Systems® e ( )2 Unalloyed SteelsAlloyed Steels To find programmed feedrate: Stainless SteelsPH Stainless Cast IronsAluminium & Alloys Insert BottomInsert through hole has a countersink on one side and a counterbore on the other side.

RG 16S_

  Material Vc (m/min) hm (mm) ap Vc r2 - r - a (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) RG_16 Recommended Cutting ConditionsCutting Tool Systems® e ( )2 Unalloyed SteelsAlloyed Steels = Axial Depth of Cut Stainless SteelsPH Stainless Cast IronsAluminium & Alloys CounterboreInsert Bottom Insert through hole has a countersink on one side and a counterbore on the other side.

RG 20S_

  Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter (outside) ae = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut h r m f z = h m = f z x x r2 - r - a p r ( )2 ( )2 r2 - r - a p r2 - r - a e r 43 M12 12,5 12,5 1 015253 55.677 015241 T20 2ap Dwr 5500 V 25Contour Milling Cutter Shanks for the Modular Heads see pages 228 - 229. d 2 = 2 x r Cylindrical ShankDepth of cut (a p ) L Cutting Tool Systems® Working Diameter: where: D w 5500 V 25 Modular Head 5500 V 25 Technical AdviceMilling Cutter Order Example: 5500V25CR Milling Insert Order Example: RG25S SP1064For complete cutting conditions refer to page: 288 25 L l 029133 5500V 25 SR43 EDP # Part NumberD L M d 1 a p Inserts 5500 V 25 Cylindrical ShankDimensions (mm) Spares No.

RG 25S_

  (mm) 70 - 150 0,10 - 0,20See l 1 - - - - - - Vc See l 1 - - - - - - See l 1 - - - - - -120 - 395 0,10 - 0,22 See l 1 - - - - - - See l 1 - - - - - - See l 1 - - - - - -35 - 100 0,10 - 0,17 See l 1 - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. (mm) 70 - 150 0,10 - 0,25See l 1 - - - - - - Vc See l 1 - - - - - - See l 1 - - - - - -120 - 395 0,10 - 0,27 See l 1 - - - - - - See l 1 - - - - - - See l 1 - - - - - -35 - 100 0,10 - 0,24 See l 1 - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp.

GH1 6,0 2,38 3,0 0,02 RPEX 06_

  Alloys P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials ® Cutting Tool SystemsContour Milling Cutter 7700 VR 08 d 17700 VR 08 Weldon Shank Dimensions (mm) SparesNo. Alloys 35 - 50 0,08 - 0,10 0,8 - 2,0 45 - 60 0,08 - 0,10 - - 0,1 - 0,8 - 50 - 100 0,06 - 0,5 Star Guide Key to Recommended ToolsMaterial Designations Cast Irons P Unalloyed Steels M Stainless Steels K S High Temp.

RPET 10_ RPEX 10_ -701 RPHT 10_ RPHT 10_ -421 RPMT 10_ -41 RPMW 10_

  AlloysHard Materials Material Designations 10,0 - 3,97 5,0 0,02 10,0 - 3,97 5,0 0,02 (mm) (m/min) hm (m/min) Vc (mm) ap (mm) hm Vc 017690 RPHT 10 T3M0TX500 10,0 - 3,97 5,0 0,075 Material Roughing Semi-Finishing Finishing Speed Feed D. hm = average chip thickness X500 10,0 - 3,97 5,0 0,13 023329 RPMT 10 T3M0E-41 MP91M 10,0 - 3,97 5,0 0,04 015221 RPMT 10 T3M0E-41 X500 10,0 - 3,97 5,0 0,04027729 RPMT 10 T3M0E-41 SP6564 10,0 - 3,97 5,0 0,04 025839 RPMW 10 T3M0T 027725 RPHT 10 T3M0E-421SP6564 10,0 - 3,97 5,0 0,04 015145 RPHT 10 T3M0E-421X500 10,0 - 3,97 5,0 0,04 027726 RPHT 10 T3M0TSP6564 10,0 - 3,97 5,0 0,075 ® Cutting Tool SystemsContour Milling Cutter 7700 VR 127700 VR Shell Mill Fixation Dimensions (mm) SparesNo.

1 To find programmed feedrate: Average chip thickness:

h m f =2222 z r - r - a r - r - a e p2222 ( ) ( ) r - r - a r - r - a h = f x x e p m zMorse Taper Shank ( ) ( ) r r x r r where: a p f = Feed per tooth a = Radial Depth of Cutz eh = Average chip thickness D = Working Diameterm w D = Cutter diameter (outside) a = Axial Depth of Cutp Depth of cut (a p )

RPET 12_ RPEX 12_ -701 RPHT 12_ RPHT 12_ -421 RPMT 12_ -41 RPMW 12_

  length p Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a Description 180 - 220 0,16 - 0,30 2,5 - 6,0 220 - 260 0,14 - 0,22 1,0 - 3,0 220 - 300 0,12 - 0,18 0,1 - 1,0 70 - 110 0,14 - 0,25 2,5 - 6,0 100 - 150 0,12 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,16 0,1 - 1,0120 - 140 0,10 - 0,18 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 3,0 180 - 230 0,08 - 0,12 0,1 - 1,0 Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. D w = Radial Depth of Cut D = Cutter diameter (outside) ae = Average chip thickness h m = Feed per tooth Average chip thickness: where: f z 7702 VRD 07 Technical AdviceMilling Cutter Order Example: 7702VRD07WA025R100 Milling Insert Order Example: RDET0702M0E-701 SP4036For complete cutting conditions refer to page: 288 For longer reach tools, a p is 10% of cutter diameter.

RDET 07_ -701 RDHW 07_

  hm = average chip thickness 025737 RDHW 07 02M0TSP4036 7,0 - 2,38 3,5 0,08 EDP # Part Number Graded l s r hmmin ap Application & Material Dimensions (mm)Roughing Semi-Finishing Finishing d s Star Guide Key to Recommended ToolsP M K S H M P Unalloyed SteelsAlloyed Steels Stainless SteelsPH Stainless Cast IronsAluminium & Alloys High Temp. of Linear 5 022056 F3507T 015240 T15Dimensions (mm) Spares 5 029120 7702VRD 10 S035R35 35 25 35 M16 17,0 4 022056 F3507T 015240 T15 029118 7702VRD 10 S030R35 30 20 35 M16 17,0 5 2 17,5º 022056 F3507T 015240 T15 3 022056 F3507T 015240 T15 5 029117 7702VRD 10 S025R35 25 15 35 M12 12,5 2 022056 F3507T 015240 T15 5 EDP # Part Number D1 D2 L M d1 a p max.

RDHW 10_ RDET 10_ -701

  hm = average chip thickness 025741 RDHW 10 03M0TSP4036 10,0 - 3,18 5,0 0,15 025743 RDET 10 03M0E-701SP4036 10,0 - 3,18 5,0 0,05 EDP # Part Number Graded l s r hmmin d s (m/min) Star Guide Key to Recommended ToolsP M K S H M P Unalloyed SteelsAlloyed Steels Stainless SteelsPH Stainless Cast IronsAluminium & Alloys High Temp. Alloys P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials ( )2 a p ( )2 r2 - r - a p r ( )2 r2 - r - a e r ( )2 x apD 2 DwWeldon Shank d 1 L I 1 D 2 D 1 Depth of cut (a p ) Cutting Tool Systems®where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius ap = Axial Depth of Cut Working Diameter: D w = D 2 2 p ) x x r2 - r - a p r z h m 7702 VRD 16Contour Milling Cutter Dimensions (mm) SparesNo.

RDET 16_ -701 RDHW 16_

  AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P d shm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D. Material Vc (m/min) hm (mm) (mm) RD_16 Recommended Cutting ConditionsCutting Tool Systems® Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,33 - 0,55 4,0 - 8,0 220 - 260 0,25 - 0,35 0,8 - 4,0 220 - 300 0,10 - 0,18 0,1 - 0,8 70 - 110 0,30 - 0,45 4,0 - 8,0 100 - 150 0,22 - 0,33 0,8 - 4,0 100 - 195 0,10 - 0,16 0,1 - 0,8 Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp.

2 Dw

m To find programmed feedrate: a pDepth of Cut (a p ) Cutting Tool Systems®where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius ap = Axial Depth of Cut a p x apD = Working Diameter D w = Radial Depth of Cut D = Cutter diameter (outside) ae = Average chip thickness h m = Feed per tooth Average chip thickness: where: f z h ( )2 f ( )2 z = h m = f z x x r2 - r - a p r r2 - r - a r e r ( )2 r2 - r - a p r ( )2 r2 - r - a e = Axial Depth of Cut

RPEX 12_ -701 RPMT 12_ -421 RPHT 12_

RPET 12_ RPHT 12_ -421 RPMW 12_

  Alloys Hard Steels (52-56 HRC) RP_12 Recommended Cutting ConditionsCutting Tool Systems® MP91M 12,0 - 4,76 6,0 0,10029295 RPMW1204M0T-X4 PFZ 12,0 - 4,76 6,0 0,08029293 RPMT1204M0E-421-X4 Inserts for 7710 VR 12N 12,0 - 4,76 6,0 0,05 Material Designations High Temp. of Modular Head d1 L M D2 D 2 L d1 D M D2 ) r2 - r - a 7712 VRD 12Milling Cutter 5 RD..12T3..-X6 015269 F3508T 015240 T15 68 80 029056 7712VRD12-A080R 6 RD..12T3..-X6 015269 F3508T 015240 T15 6 27 52 54 66 029055 7712VRD12-A066R 6 27 22 52 40 52 EDP # EDP # 029054 7712VRD12-A052R teeth Inserts a p max.

RDET 12_ -701

  Alloys P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials p L d1 D M D2 pDepth of Cut (a p ) Cutting Tool Systems® a 2 DwShell Mill Fixation x apD ( )2 r e r2 - r - a ( )2 r r2 - r - a = Working Diameter ( )2 r e r2 - r - a ( )2 r p x x r2 - r - a z = f m Modular Headwhere: D w D z No. Note: Because the overall length of the insert is reduced, as the corner I I 2 3radius increases, the L, l , l and a dimensions will reduce/increase as the 2 3 radius size increases/reduces.

1 Maximum RPM when balanced = 32,000 RPM

  Maximum ramp angle = 15° Ramp 2 anglea p Fixing screws: 1) Loosely tighten screws number 1 and 2. 15° 2) Tighten screw number 1 to 3.5-4.0 Nm.

ZECX 32_ -701

  Alloys Hard Steels (52-56 HRC) (mm) (mm) hm (m/min) Vc (mm) ap (mm) hm (m/min) Vc (mm) (mm) (m/min) Inserts for 5182 VZ 32N Vc Material Roughing Semi-Finishing Finishing Speed Feed a max. L Note: Because the overall length of the insert is reduced, as the corner I radius increases, the L, l , l and a dimensions will reduce/increase as 2 2 3 the radius size increases/reduces.

1 Maximum RPM when balanced = 2,000 RPM

  Maximum ramp angle = 15° Ramp 2 anglea p Fixing screws: 1) Loosely tighten screws number 1 and 2. 15° 2) Tighten screw number 1 to 3.5-4.0 Nm.

ZDCX 33_ -701

  AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P Application & Material Dimensions (mm)Roughing Semi-Finishing Finishing Roughing Semi-Finishing Finishing Speed Feed a max. 2 015264 D5010A 015240 I 3 I 2 LDepth of Cut (a p ) Ramp angle15° a p 2 1 Cutting Tool Systems® T15 53 5182 VZ 53Profile / Pocketing Cutter EDP # Part NumberD L l 2 l3 R max.a p Inserts 5182 VZ 53 Technical AdviceMilling Cutter Order Example: 5182VZ53GA050R100-4 Milling Insert Order Example: ZDCX530430ER-701 SFZFor complete cutting conditions refer to page: 288 Maximum RPM when balanced = 15,000 RPM.

ZDCX 53_ -701

  ZD_14 Recommended Cutting ConditionsCutting Tool Systems® (mm) (m/min) hm (mm) (mm) Vc (m/min) hm ap Material (mm) Vc (m/min) hm (mm) (mm) Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P Roughing Semi-Finishing FinishingEDP # Part Number Graded l s r hmmin c m/min) is in relation to the diameter of the cutter.

ZPCX140420FR-701 GH1 9,52 16,83 4,76 2,0 0,02

ZPCX140425FR-701 GH1 9,52 16,83 4,76 2,5 0,02

ZPCX140430FR-701 GH1 9,52 16,83 4,76 3,0 0,02

ZPCX140440FR-701 GH1 9,52 16,83 4,76 4,0 0,02

  AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P ZPCX 14_Application & Material Dimensions (mm) 025771ZPCX1404PDFR-701 GH1 9,52 16,83 4,76 Facet 0,02 Material 029030 026021 029031 026022 l rd shm = average chip thickness c m/min) is in relation to the diameter of the cutter. of EDP # Part NumberD d1 L teeth M EDP# EDP# 029137 7791VS09S025R35 25 12,5 35 2 M12 Shell Mill Fixation Modular Head Cutting Tool Systems® m(mm) (m/min) h m(mm) Vc (m/min) h Vc 3-8mm Speed Feed Speed FeedFeed SCMT09 (m/min) h m(mm) 130 - 300 0,12 - 0,30 - - - - - - 105 - 200 0,12 - 0,25 - - - - - -115 - 240 0,12 - 0,25 - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp.

SCMT 12_ SCMT 12_ -41

  AlloysHard Materials Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended ToolsP M K S H M P Cutting Tool Systems®029137 7791VS09S025R35 25 35 M12 12,5 2 SC...09... This When possible the tool shank passage patented design places two inserts should be only 1mm below the top ofslightly higher on the body to machine the T-slot, allowing the chips to the top of the slot while the other two evacuate through the slot produced bymachine the bottom of the slot.

MPFW0402PPTL X44

  Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) (mm) 017666 MPHW 04 02PPTRX500 4,76 4,76 2,38 Facet 0,07 ap (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,08 - 0,12 - - - - - - - 70 - 110 0,07 - 0,10 - - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) MP_04 Recommended Cutting ConditionsCutting Tool Systems® 017667 MPHW 04 02PPTLX500 4,76 4,76 2,38 Facet 0,07 4,76 4,76 2,38 Facet 0,07 Inserts for 5400 VM 04N 4,76 4,76 2,38 Facet 0,07 Material Designations High Temp.

MPHW0602PPTL MP91M

  For complete cutting conditions refer to page: 288 a) b)1 mm 0,5 mm Stellram recommends the use of method a) whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation.

MPEX 06_ -701 MPFW 06_ MPHW 06_ MPMT 06_ -43

  Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) (mm) X500 6,35 6,35 2,38 0,4 0,04 ap (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,10 - 0,15 - - - - - - - 70 - 110 0,08 - 0,12 - - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Alloys Hard Steels (52-56 HRC) MP_06 Recommended Cutting ConditionsCutting Tool Systems® hm = average chip thickness 017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07 017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07015180 MPMT 06 0204EN-43 Inserts for 5400 VM 06N 024927 MPEX 06 02PPFR-701GH1 Material Designations High Temp.

MPFW0803PPTL SFZ

  For complete cutting conditions refer to page: 288 a) b)1 mm 0,5 mm Stellram recommends the use of method a) whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation.

MPEX 08_ -701 MPFW 08_ MPHT 08_ -42 MPMW 08_

  (mm) 027906 MPHT 08 03PPTR-42SP6564 7,94 7,94 3,18 Facet 0,1 027907 MPHT 08 03PPTL-42SP6564 7,94 7,94 3,18 Facet 0,1 015140 MPHT 08 03PPTR-42X500 7,94 7,94 3,18 Facet 0,1 015138 MPHT 08 03PPTL-42X500 7,94 7,94 3,18 Facet 0,1 017670 MPMW 08 0304TN SF30 7,94 7,94 3,18 0,4 0,1hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D. Material Vc (m/min) hm (mm) ap Vc 023250 MPHT 08 03PPTR-42PFZ 7,94 7,94 3,18 Facet 0,1 (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,12 - 0,18 - - - - - - - 70 - 110 0,10 - 0,15 - - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp.

MPFW1104PPTL X44

  Material Vc (m/min) hm (mm) ap (mm) Vc (mm) hm 015142 MPHT 11 04PPTR-42X500 ap (mm) Vc (m/min) hm (mm) ap (mm) 180 - 220 0,12 - 0,20 - - - - - - - 70 - 110 0,10 - 0,18 - - - - - - - Unalloyed Steels Alloyed SteelsStainless Steels PH StainlessCast Irons Aluminium & AlloysHigh Temp. Programme Feed CalculationInternal External Cutter PathF = RPM x fz F = RPM x fz D = Thread diameter D = Thread diameterd = Tool diameter d = Tool diameter fz = Theoretical feed per tooth fz = Theoretical feed per toothPf = Programme feed Pf = Programme feedInternal Feed External Feed Pf = F - ((F x d) / D) Pf = F + ((F x d) / D) dStellram provides complimentary software that calculates these figures automatically.

BEGIN PGM 069 MM

  OR X0 Y0 LZ - ( TO THREAD DEPTH )CC IY+0,00 IX + (R/2) F-- CP IPA + 180,0 IZ + (1/8 PITCH ) DR+ LP R(R/2) PA0CC IX-R IY0,0 CP IPA +360,0 IZ + ( PITCH ) DR+ CC IX-(R/2) IY0,0 CP IPA+180,0 IZ + (1/8 PITCH ) DR+Fanuc Control R = Radius of tool path. Values in brackets should be substituted by the correct values for the thread to be machined.

G00 Z0

Insert: TM30N4ISO SFZ Therefore: R = 18-14,5 = 3,5 mm, R/2 = 1,75 mmL 26 END PGM 069 MM LAG = Parameter 60 = 1 on system 2500 and below,above 2500 it is in user parameters. Heidenhain Programme For 1/2" NPT Threads 11 L Z0,0 R F500 M 1 FN4 Q99 = +25,4DIV+(TPI (i.e.14)) 2 FN0 Q1 = +0,0 ( START ANGLE ) 3 FN0 Q2 = +2,0 ( INCREMENT ANGLE ) 4 FN0 Q3 = +0,056 ( TAPER ) 5 FN0 Q5 = +( START RAD ) 6 (T RY 1,5 MM AND INCREASE TO SIZE ) 7 FN4 Q6 = +Q3 DIV+180,0 ( RAD INCREASE /2 DEG ) 8 FN4 Q7 = +Q99 DIV +180,0 (Z INCREASE /2 DEG ) 9 FN0 Q3 = +0,0 (Z START ) 10 L X0,0 Y0,0 Z+15,0 R F9999 M13 12 L X+Q5 Y0,0 R0 F( FEED RATE ) M 25 Z+15,0 R0 F9999 M 13 LBL 1 14 FN6 Q10 = SIN +Q1 15 FN7 Q11 = COS +Q1 16 FN3 Q10 = +Q10 X +Q5 17 FN3 Q11 = Q11 X + Q5 18 L X+Q11 Y+Q10 Z+Q8 R F M90 ( ALTER LAG TO 1) 19 FN1 Q1 = +Q1+ + Q2 ( ANGLE INCREMENT ) 20 FN1 Q8 = +Q8+ +Q7 (Z AXIS INCREMENT ) 21 FN1 Q5+ +Q5+ +Q6 (X AND Y AXIS INCREMENT ) 22 FN12 IF + Q1 LT + Q9 GO TO LBL1 23 LBL 0 24 LX0,0 Y0,0 R F1000 M

G01 G41 X0,954 Y-0,954 (D

G00 X0 Y0 Z0

® Cutting Tool SystemsSolid Carbide Thread Milling Stellram’s solid carbide thread milling tools are manufactured on state of the art CNC machineryand each tool undergoes a comprehensive inspection to ensure every tool reaches thecustomer in perfect condition.They are commonly used for internal diameters where the advantages of multi-flutes and solidcarbide can be clearly observed: ® Cutting Tool SystemsApplications–Solid Carbide Thread Milling Unified Whitworth ISOStellram’s range of solid carbide thread

GRADE DFZ

  This provides ultimate The carbide substrate is aflexibility in the system giving the micrograin with a TiN PVD coating.tool many thread form opportunities This coating demonstrates: for diverse applications and production Coolant holes through the tool channel cutting fluid directly to the cutting edgeParallelevacuating chips and lubricating the SFZ is suitable for medium to low insert. of EDP # Part Number EDP# EDP#D* d 1 d2 L L teeth 1021563 5900V40WA048R 023049 60F5012T 015241 48 40 35 153 78 1 T20 5900 V Twin Pocket Weldon Shank L 021567 5900V40WA050R 50 40 38 153 78 2 023049 60F5012T 015241 T20d 25900 V Four Pocket Shell Mill Fixation 021571 5900V40-A080R 023049 60F5012T 015241 80 27 - - 65 4 T20 100 - 32 70 4 T20 L 1 * Minimum bore should be 1/3 greater than D.

04 PD T - R

  6 L RoundedCutting Edges T ChamferedCutting Edges K DoubleChamfered Cutting Edges R Right Hand Insert N Left Hand Insert Sharp CuttingEdges Neutral Insert S ChamferedRounded Cutting Edges P DoubleChamfered Rounded Cutting Edges Cutting Tool Systems® E F 7 Rounded Corner Inserts 8 9 10 5 Size 10 Optional 7 Corner 6 Thickness 8 Edge Condition 9 Cutting DirectionA H M O S T Z R Value of corner radius given in 1/10 mmNote: For sharp cornerSymbol = 00 Inserts With Wiper Edges. 02 = 2,38 mm 03 = 3,18 mmT3 = 3,97 mm 04 = 4,76 mmM5 = 5,0 mm 05 = 5,56 mm06 = 6,35 mm For cuttingedge angle r A = 45°D = 60° E = 75°F = 85° P = 90° For wiper edge normal clearanceA = 3° B = 5°C = 7° D = 15°E = 20° F = 25°G = 30° N = 0°P = 11° Rounded Inserts Symbol = 00 If the Ø is converted from an inch value.

OPTIONAL SYMBOL OPTIONAL SYMBOL OPTIONAL SYMBOL

GRADE SF30

  ® Cutting Tool SystemsInsert GradesUncoated Grades A tough grade intended for milling of steel, alloyed steel and stainless steel The grade SF30 works well with or without coolant. GRADE X44 Grade containing ruthenium for use on steel and alloyed steel.

GRADE GH1

  Micrograin grade designed for use on cast iron, and also bronzes, aluminiums, kevlar, etc. ® Cutting Tool SystemsInsert Grades CN25 CERMET Application with limited shocks.

GRADE PFZ

  Coated with TiN-TiC-TiN by CVD Coating thickness 3-5micronsA high performance, premium carbide grade with a high level of toughness and a specially developed CVD coating for demanding milling applications. This unique grade operates at low to medium cutting speeds and is capable of high metal removal rates while retaining a secure cutting edge.

GRADE SFZ

  Coated with TiAlN by PVD A high performance grade with a high level of toughness and high wearresistant, thin layer PVD coating, for use in demanding conditions of high metal removal rates or interrupted cuts. This specifically designed grade(patent pending) allows high levels of cutting pressure and offers increased security of the cutting edge.

2 O

® Cutting Tool SystemsInsert Gradescoated Grades

GRADE SC3025

Coated with TiN - TiCN - Al O by CVD 2

3 A new high performance cast iron grade is now available for milling. Grade SC025

is a multi-layer CVD coating designed to offer wear and abrasion resistance in these materials.

GRADE SP4036

GRADE SP5464

  The sharper cutting edgereduces the built-up edge damage and gives the workpiece an excellent surface finish. Recommended for alloyed steel and grey, spheroidal, nodular, malleable andcompacted graphite cast iron at higher speeds TiAlN by PVD A tough coated grade for steels and cast irons.

GRADE SP6564

  ® Cutting Tool SystemsInsert Geometries ® Cutting Tool SystemsInsert Geometries ® Cutting Tool SystemsInsert Geometries The –46 geometry is a fully peripheral ground geometry for increased accuracy available on A-style inserts with a radius. All of the inserts required in the superb Aerostell cutter use the –701 geometry for its excellent performance on thin-walled components.

RG..S

  023084 AOHW 09 0302ER-JSFZ 6,9 9,2 3,18 0,2 0,04 024918 AOHW 09 0302ER-JPFZ 6,9 9,2 3,18 0,2 0,04 EDP # Part Number Graded l s r h m min AOHW_-JDimensions (mm) Ground circumference χ 90° without chip-breaker. 7,94 7,94 3,18 Facet 0,02 017489 MPEX 08 03PPFR-701SFZ 7,94 7,94 3,18 Facet 0,02 017490 MPEX 08 03PPFL-701SFZ 014400 MPFW 06 02PPTRSFZ 6,35 6,35 2,38 Facet 0,07 017647 MPFW 06 02PPTRSF30 6,35 6,35 2,38 Facet 0,07 Ground circumference χ 90° one face pressed chip-breaker.

MPHT_-42

MPEX_-701

  7,94 7,94 3,18 Facet 0,02 017489 MPEX 08 03PPFR-701SFZ 7,94 7,94 3,18 Facet 0,02 017490 MPEX 08 03PPFL-701SFZ 014400 MPFW 06 02PPTRSFZ 6,35 6,35 2,38 Facet 0,07 017647 MPFW 06 02PPTRSF30 6,35 6,35 2,38 Facet 0,07 Ground circumference χ 90° one face pressed chip-breaker. 12,7 4,0 4,76 Facet 0,19 026588 ODET 06 05APEN-441X500 16,0 6,0 5,55 Facet 0,02 Ground circumference one face pressed chip-breaker.

RG..S_

  EDP # Part Number Graded l s r hmmin RPHT_Dimensions (mm) Ground circumference one face pressed chip-breaker. RPET_ Ground circumference one face pressed chip-breaker.

RPEX_-701

  RPMT_-41 015145 RPHT 10 T3M0E-421X500 10,0 - 3,97 5,0 0,04 Dimensions (mm)EDP # Part Number Graded l s r hmmin d s SCMT_ As pressed circumference one face pressed chip-breaker. 029287 RPHT 12 04M0E-421-X4MP91M 12,0 - 4,76 6,0 0,04 RPHT_-421 Ground circumference one face pressed chip-breaker.

SCMT_-P

017701 SCMT 09 M512SN-PX500 9,52 9,52 5,0 1,2 0,15 017430 SCMT 09 M512SN-PX44 9,52 9,52 5,0 1,2 0,15 027897 SCMT 09 M512SN-PSP6564 9,52 9,52 5,0 1,2 0,15 017702 SCMT 09 M512SN-PSFZ 9,52 9,52 5,0 1,2 0,15 017700 SCMT 09 M512SN-PSF30 9,52 9,52 5,0 1,2 0,15

SCMT_-41 SCMW_

  015230 SDEX 12 04AEEN-701SFZ 12,7 12,7 4,76 Facet 0,02 017322 SDHT 12 04AETN-42MP91M 12,7 12,7 4,76 Facet 0,15 017728 SDHT 12 04AETN-42PFZ 12,7 12,7 4,76 Facet 0,15 027735 SDHT 12 04AETN-42SP6564 12,7 12,7 4,76 Facet 0,15 017729 SDHT 12 04AETN-42X500 12,7 12,7 4,76 Facet 0,10 Ground circumference χ 45° without chip-breaker. As pressed circumference without chip-breaker.d lr s 018205 SDCW 12 04AETNCN35 12,7 12,7 4,76 Facet 0,17 12,7 12,7 4,76 Facet 0,15 017722 SDCW 12 04AETN GH1 017318 SDCW 12 04AEENMP91M 12,7 12,7 4,76 Facet 0,03 SDCT_ Ground circumference χ 45° one face pressed chip-breaker.

SDEX_-701

SDHT_-42

MP91M 12,7 12,7 5,0 1,2 0,05

  015230 SDEX 12 04AEEN-701SFZ 12,7 12,7 4,76 Facet 0,02 017322 SDHT 12 04AETN-42MP91M 12,7 12,7 4,76 Facet 0,15 017728 SDHT 12 04AETN-42PFZ 12,7 12,7 4,76 Facet 0,15 027735 SDHT 12 04AETN-42SP6564 12,7 12,7 4,76 Facet 0,15 017729 SDHT 12 04AETN-42X500 12,7 12,7 4,76 Facet 0,10 Ground circumference χ 45° without chip-breaker. As pressed circumference without chip-breaker.d lr s 018205 SDCW 12 04AETNCN35 12,7 12,7 4,76 Facet 0,17 12,7 12,7 4,76 Facet 0,15 017722 SDCW 12 04AETN GH1 017318 SDCW 12 04AEENMP91M 12,7 12,7 4,76 Facet 0,03 SDCT_ Ground circumference χ 45° one face pressed chip-breaker.

SEKT_-45

MP91M 12,7 12,7 6,0 1,2 0,15

  As pressed circumference with ground wiper facets χ 45° withone face pressed chip-breaker. SPKN_Dimensions (mm) SEKR_- d ls r Ground circumference with ground chip-breaker--special wiper insert.

MP91M 15,88 15,88 6,0 1,2 0,15

MP91M 9,52 16,5 3,97 0,8 0,05

  R-CSC3025 11,0 26,0 5,31 - 12,5 0,18 8,53 19,89 4,52 - 10,0 0,15 014419 XPEW 08 /250308SN-BX500 6,35 8,0 3,18 0,8 12,5 0,12 As pressed circumference one face pressedchip-breaker. 12,7 16,0 5,56 1,2 25 0,06 015162 XDMT 16 /500512EN-B41 X500 12,7 16,0 5,56 1,2 20 0,06 015174 XDMT 16 /400512EN-B41 X500 25 0,06 015178 XDMT 13 /50T312EN-B41X500 9,52 13,0 3,97 1,2 20 0,06 015171 XDMT 12 /40T312EN-B41X500 9,52 12,0 3,97 1,2 Dimensions (mm)EDP # Part Number Graded l s r R hmmin RCompletely ground χ 90° concave face.

ZECX_-701

XPEW_B

XDMT_B41XPNT_C

  R-CSC3025 11,0 26,0 5,31 - 12,5 0,18 8,53 19,89 4,52 - 10,0 0,15 014419 XPEW 08 /250308SN-BX500 6,35 8,0 3,18 0,8 12,5 0,12 As pressed circumference one face pressedchip-breaker. 12,7 16,0 5,56 1,2 25 0,06 015162 XDMT 16 /500512EN-B41 X500 12,7 16,0 5,56 1,2 20 0,06 015174 XDMT 16 /400512EN-B41 X500 25 0,06 015178 XDMT 13 /50T312EN-B41X500 9,52 13,0 3,97 1,2 20 0,06 015171 XDMT 12 /40T312EN-B41X500 9,52 12,0 3,97 1,2 Dimensions (mm)EDP # Part Number Graded l s r R hmmin RCompletely ground χ 90° concave face.

ZDCX_-701 ZPCX_-701

ZDCX 14_ -701

  Star Guide Key to Recommended ToolsMaterial Designations Cast Irons P Unalloyed Steels M Stainless Steels K S High Temp. Star Guide Key to Recommended ToolsMaterial Designations Cast Irons P Unalloyed Steels M Stainless Steels K S High Temp.

ISO SF30 X44 SU5400 GH1 MP91M PFZ X500 SC3025 SP4036 SP6564 SP1064 SP5464 SFZ X400 C8 P01 P05

SP1064 P10 C7 P15SFZ MP91M SP4036 P20 Unalloyed and X400 P25 alloyed steel SF30 PFZ C6 P30SP5464 X500 SP6564 P35 X44 C5 P40 P45 SU5400 P50 M05 SP1064 M10 MP91M GH1 SP4036 M15 PFZ SFZ Stainless M20 steel X500 M30SP6564 M35 M40 C4 K01 K05 C3 K10 SP1064 GH1 SC3025 K15 MP91M SP4036 Cast iron C2 K20 SFZ K25SP5464 X500 C1 K30 SP6564 K35 K40 N01 GH1 N05SFZ N10 Nonferrous N15 materials

N20 N25 N30 S01 S05

  AlloysHard Materials 12L14Heat treatable steel 500-650 1.0402 C22 050A20 CC20 1020Heat treatable steel 500-650 1.1158 Ck25 1025Free cutting steel 510-740 1.0726 Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended InsertsP M K S H M P Cutting Tool Systems® Materials Cross Reference ChartCountry/Standard Material Group Rm Allvac Allegheny GERMANY/ITALY U. AlloysHard Materials 42CD4TS 4140;4142Heat treatable steel 750-1100 1.7220 Cast IronsAluminium & Alloys Stainless SteelsPH Stainless Unalloyed SteelsAlloyed Steels Star Guide Key to Recommended InsertsP M K S H M P Cutting Tool Systems®Materials Cross Reference Chart Country/StandardMaterial Group Rm Allvac Allegheny GERMANY/ITALY U.

2.2 Cu 3.3

34 22 0.55 0.55 0.03 0.3 0.5 Cu 0.1 35 25 0.08 0.15 0.15 35.5 18.5 1.13 1.0 0.04 0.01 0.01 Cu 0.5 36 37 18 2.3 1.0 0.06 41 46 20 2.3 1.0 5 0.08 Nb 0.4 49 6.5 21

6.0 No 0.3

  8.0 12.8 2.3 0.05 0.10 0.03 1.05 0.005 0.004Ni Fe Cr Mo W Si Mn C Al Ti P S Others 35 20 9.8 0.013 10 0.5 20 15 1.7 0.1 0.2 0.25 28 6 0.5 0.5 0.06 N 0.2 20 4 20 4 4 0.4 1.2 0.38 3 1 27 5 0.6 0.6 0.25 10 3 20 15 2 1.5 0.1 16 1 24 6 0.6 0.6 0.4 10 1.5 25 8 0.75 0.6 0.4 10 2 18 15 1.5 0.4 10 1 20 15 2.0 0.02 10 1 19 14 0.4 24.5 1 19.5 12 1 0.8 2.15 24.5 0.07 Star Guide Key to Recommended Inserts Material Designations Cast Irons P Unalloyed Steels M Stainless Steels K S High Temp. DIN AFNOR AMS Designation Materials Cross Reference ChartCountry/Standard Star Guide Key to Recommended InsertsP M K S H M P Unalloyed SteelsAlloyed Steels Stainless SteelsPH Stainless Cast IronsAluminium & Alloys High Temp.

10 Ce 0.03

  DIN AFNOR AMSDesignation NCK18TDANickel based alloys Udimet 718 NiCr19Fe19NbMo HR8 NC19FeNb 5583Nickel based alloys Waspaloy Allvac Waspaloy 2.4654 NiCr20Co14MoTi NC20K14 5544 High Temp. AlloysHard Materials NC14K8Nickel based alloys TRW VIA NiTa9Co8W6CrAlNickel based alloys Udimet 500 NiCr18CoMoAlTi NCK19DAT AISI:684Nickel based alloys Udimet 520 Allvac 520Nickel based alloys Udimet 630 NiCr19NbMoNickel based alloys Udimet 700 NiCo15Cr15MoAlTi NCKD20AT AISI:687Nickel based alloys Udimet 710 Nickel based alloys René 77Nickel based alloys René 80Nickel based alloys René 95 Designation Designation Ludlum W.-Nr.

6.0 Waspaloy is a registered trademark of Pratt & Whitney Aircraft

  Star Guide Key to Recommended InsertsMaterial Designations Cast Irons P Unalloyed Steels M Stainless Steels K S High Temp. Alloys P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials ® Cutting Tool SystemsAnswering Your Tooling Needs Stellram’s comprehensive tooling programme is supported by a wealth of technical knowledgeand development across all products.

ATI STELLRAM SAS

  SN12 6TS Tel: (0800) 731 6660Fax: (0800) 731 6662 ATI STELLRAM Srl Strada Nazionale 71, 10020 Cambiano (TO) Tel: 011 944 3111Fax: 011 944 3100 ATI STELLRAM Mexico Tel: 011 877 756 0947Fax: 011 877 285 2505 ATI STELLRAM IBERICA S. Avenue du Mont-Blanc 24,Case Postale 339 Tel: 91 606 43 75Fax: 91 615 01 90 Seligenstädter Grund 11, CH-1196 Gland Suisse Romande Tel: 0800 807 778 Fax: 0800 807 701Deutsche Schweiz Tel: 0800 807 721 Fax: 0800 807 701 ALLEGHENY TECHNOLOGIES TAIWAN, INC.

ATI STELLRAM LTD

ATI STELLRAM SA

  ATI major markets are aerospace and defense, chemical process industry/oil and gas, electrical energy, medical, automotive, food equipment and appliance, machine and cutting tools, and construction and mining. ATI products include titanium and titanium alloys, nickel-based alloys and superalloys, stainless andspecialty steels, zirconium, hafnium, and niobium, tungsten materials, grain-oriented silicon electrical steel and tool steels, and forgings and castings.

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